{"id":3736,"date":"2026-09-02T17:47:17","date_gmt":"2026-09-02T17:47:17","guid":{"rendered":"https:\/\/www.cpform.com\/?p=3736"},"modified":"2026-09-02T18:45:37","modified_gmt":"2026-09-02T18:45:37","slug":"stock-vs-custom","status":"publish","type":"post","link":"https:\/\/www.cpform.com\/en\/stock-vs-custom\/","title":{"rendered":"When Should You Switch From Stock Packaging to Custom Packaging?"},"content":{"rendered":"\t\t
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When Should You Switch From Stock Packaging to Custom Packaging?<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Stock packaging is often a great solution when launching a product.<\/h3>

It\u2019s readily available, requires no tooling investment, and works well for lower volumes.<\/p>

But as production grows, stock packaging may no longer be the most efficient or cost-effective option.<\/p>

Here are 6 signs it may be time to switch to custom thermoformed packaging.<\/strong><\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Your Production Volumes Are Increasing<\/h2>

As volumes increase, custom packaging becomes more attractive.<\/p>

While custom thermoforming requires an initial investment in development and tooling, those costs are spread across your production volume.<\/p>

At higher quantities, an optimized custom package can potentially provide a lower cost per unit<\/strong> than an off-the-shelf solution.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Your Packaging Is Larger Than It Needs to Be<\/h2>

\u00a0<\/p>

Stock packaging wasn’t designed specifically for your product.<\/p>

That can mean paying for unnecessary material and empty space.<\/p>

Custom packaging is designed around your product’s dimensions, which can help:<\/p>

\u2714 Reduce material usage
\u2714 Reduce package size and weight
\u2714 Improve product fit
\u2714 Reduce shipping and storage space<\/p>

Even small improvements can generate significant savings at higher volumes.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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You’re Adding Extra Components<\/h2>

Are you using foam, cardboard inserts, dividers or tape just to make your stock packaging work?<\/p>

Those extra components add material, labour and assembly costs.<\/strong><\/p>

A custom thermoformed package can incorporate cavities, snaps and other features directly into the design to securely hold your product.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Your Product Isn’t Properly Protected<\/h2>

If your product moves around inside the package, it may be more vulnerable to damage during handling and transportation.<\/p>

Custom thermoformed trays can be designed to hold products securely in place.<\/p>

This is especially useful for:<\/p>

\u2714 Medical devices
\u2714 Industrial components
\u2714 Electronics
\u2714 Fragile products
\u2714 Multi-component kits<\/p>

Better fit can mean better protection without necessarily requiring more material.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Packaging Is Slowing Down Production<\/h2>

The price of the package isn’t your only cost.<\/p>

If employees spend extra time adding inserts, positioning products or assembling multiple packaging components, labour costs can quickly add up.<\/p>

Custom packaging can simplify the process by creating a package designed specifically around your product and assembly requirements.<\/p>

Fewer steps = faster packaging and lower labour costs.<\/strong><\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Your Total Packaging Cost Keeps Increasing<\/h2>

When comparing stock and custom packaging, don’t look at the unit price alone.<\/p>

Consider your complete packaging cost:<\/p>

Packaging + inserts + labour + storage + transportation + damaged products<\/strong><\/p>

A smaller, lighter and more efficient custom package may reduce costs throughout your supply chain.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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When Does Custom Packaging Make Sense?<\/h2>

There isn’t one specific volume where custom packaging automatically becomes the better choice.<\/p>

It depends on your annual quantities, package dimensions, material requirements, labour and current packaging costs.<\/p>

At CP Formplast, we can review your existing packaging and identify opportunities to improve:<\/p>

\u2714 Product fit
\u2714 Material usage
\u2714 Package dimensions
\u2714 Production efficiency
\u2714 Product protection
\u2714 Overall cost<\/p>

With in-house design, prototyping, tooling and 27 thermoforming production lines<\/strong>, we can take your project from concept to full-scale production under one roof.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Is Your Stock Packaging Still the Best Option?<\/h2>

Send us your current packaging, product dimensions and annual quantities<\/strong>, and our team can evaluate whether switching to a custom thermoformed solution makes sense.<\/p>

Contact CP Formplast today to discuss your packaging project.<\/strong><\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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When Should You Switch From Stock Packaging to Custom Packaging? Stock packaging is often a great solution when launching a product. It\u2019s readily available, requires no tooling investment, and works well for lower volumes. But as production grows, stock packaging may no longer be the most efficient or cost-effective option. Here are 6 signs it […]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"acf":[],"yoast_head":"\nWhen Should You Switch From Stock Packaging to Custom Packaging? - CP Formplast<\/title>\n<meta name=\"description\" content=\"In today\u2019s competitive manufacturing environment, speed, precision, and flexibility are essential when developing custom packaging solutions.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.cpform.com\/en\/stock-vs-custom\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"When Should You Switch From Stock Packaging to Custom Packaging? - CP Formplast\" \/>\n<meta property=\"og:description\" content=\"In today\u2019s competitive manufacturing environment, speed, precision, and flexibility are essential when developing custom packaging solutions.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.cpform.com\/en\/stock-vs-custom\/\" \/>\n<meta property=\"og:site_name\" content=\"CP Formplast\" \/>\n<meta property=\"article:published_time\" content=\"2026-09-02T17:47:17+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-09-02T18:45:37+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.cpform.com\/wp-content\/uploads\/2026\/09\/CPF_Vs.png\" \/>\n<meta name=\"author\" content=\"cchartier\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"cchartier\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/www.cpform.com\/en\/stock-vs-custom\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/www.cpform.com\/en\/stock-vs-custom\/\"},\"author\":{\"name\":\"cchartier\",\"@id\":\"https:\/\/www.cpform.com\/#\/schema\/person\/fd8bc90ce11a74f7edcdff79619db1a5\"},\"headline\":\"When Should You Switch From Stock Packaging to Custom Packaging?\",\"datePublished\":\"2026-09-02T17:47:17+00:00\",\"dateModified\":\"2026-09-02T18:45:37+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/www.cpform.com\/en\/stock-vs-custom\/\"},\"wordCount\":534,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\/\/www.cpform.com\/#organization\"},\"inLanguage\":\"en-CA\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/www.cpform.com\/en\/stock-vs-custom\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.cpform.com\/en\/stock-vs-custom\/\",\"url\":\"https:\/\/www.cpform.com\/en\/stock-vs-custom\/\",\"name\":\"When Should You Switch From Stock Packaging to Custom Packaging? 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